Several years ago, I embarked on a journey to build a car from scratch in my garage. This project stemmed from my passion for cars and my desire to design a vehicle from start to finish. While my initial career path in industrial design did not align with this dream, I decided to pursue this ambitious project as a journalist.
Unlike traditional custom car builds, I opted to create a vehicle without using an existing car as a base. Thanks to advancements in rapid prototyping technology, I could manufacture nearly all the parts needed for the car without extensive hard tooling. This approach would result in a lightweight hybrid sports car that could potentially be replicated by anyone with a garage and the right tools.
The heart of this car would be a BMW K1600 motorcycle engine, a 1.6-liter straight-six known for its power and performance. While this engine posed some challenges, such as spinning in the wrong direction for a car, I devised solutions with the help of experts to overcome these obstacles.
In addition to the combustion engine, I integrated an electric powertrain featuring a 35-kilowatt motor typically used in electric paramotor aircraft. This setup would provide additional power and efficiency to the vehicle, creating a unique driving experience. The electric drivetrain would be complemented by a 1.4-kilowatt-hour battery pack made of Toshiba LTO cells known for their high power density and durability.
By combining the strengths of both the combustion engine and the electric motor, I aimed to create a vehicle that offers a customizable driving experience. Drivers would have the ability to adjust power delivery and regenerative braking on the fly, enhancing the overall performance and enjoyment of the car.
The chassis and body of the car would be constructed using laser-cut aluminum tubes and 3D-printed panels, showcasing a modern and innovative approach to vehicle manufacturing. With a focus on repeatability and accessibility, I hoped to inspire others to explore similar projects and push the boundaries of automotive design.
As the project progresses, I plan to share updates and insights on the development of the vehicle, including details on the interior design and additional features. While the road ahead may be challenging, I embrace the journey with a sense of curiosity and determination, eager to learn and overcome obstacles along the way.
For those interested in following this exciting venture or offering input, feel free to reach out to me via email. Stay tuned for more updates on this one-of-a-kind car build project.